Robotic cell for loading transfer machines with our patented DRS vision system, which guarantees reduced workpiece loading times and minimal set-up times for production changeovers.

Our robotic loading systems are designed and manufactured according to customer requirements to suit any new or existing transfer machine, assessing the different types, dimensions and weight of the workpieces to be loaded.

Our DRS vision system locates the raw parts accurately for fast and precise loading into the machine(up to 1.5 seconds per part). The parts can be fed with various solutions, including step elevators, tippers, hoppers, bowl feeders, conveyor belts, palletising systems, etc.

UNICA LOADING is an innovative automation solution for machine tool tending.

Depending on the type of machine and the production needs, such as the type of parts or the available space, it is possible to choose between 4 configurations: with rotary table, vibratory bowl feeder, 3D bin picking or conveyor belts.

It is an extremely compact solution with reduced overall dimensions, perfect for companies who need automation, but have space constraints, and it is particularly suitable for high cycle times. Its high flexibility and versatility also allow it to be easily moved and transported and adapted to other machines.

The extreme ease of use and configuration make it possible to handle different types of parts and tooling is made quick and easy (around 10 minutes). The access to the machine is safe without barriers, for a better man-machine interaction. This solution also guarantees an efficiency of > 95% and the payback is less than 1 year.

Easy 30 Tronic is the new 100% electric robotic trimming line, that is perfect for trimming brass components.
One of its greatest strengths is the speed: it is possible to automatically trim 2700 pieces/hour, +30% increase over the previous hydraulic versions.
In addition, the robot and the trimming press have been fully integrated, allowing the cycle time to be reduced to a minimum.

All machine components are adjustable in position, speed and force control: all advantages that only the electric technology can guarantee. The trimming process is therefore even more precise and totally repeatable.
The workpiece flipping device (patented) is also fully electric, which allows to adjust the position, speed and angle of rotation.

This ensures that the parts are turned 100% correctly and therefore maximises the repeatability of the process, avoiding interruptions or rejects.
The continuity of the trimming process is also ensured by the presence of 4 pick-up conveyor belts that allow the robot to always have a part ready for pick-up.

What else?

• reduction of loading times
• reduction of rejects and piece recirculation
• increased performance
• maximum repeatability of the trimming process

Forge Tronic® is the only electric press on the market specific for the hot-forging of brass fittings, valves, nuts for HVAC, water, gas, heating industry. The press allows the forging of flash-free (trimmed) brass components (non-ferrous metals and lead-free copper alloys such as EcoBrass) and is totally electric, thus allowing the process to be more precise, stable and repeatable over the time and therefore get perfect quality parts.The press has the lower power consumption on the market (max. 30 kW) and allows high production volumes (up to 6000 parts per hour).

Robotic cell for loading transfer machines with our patented DRS vision system, which guarantees reduced workpiece loading times and minimal set-up times for production changeovers.

Our robotic loading systems are designed and manufactured according to customer requirements to suit any new or existing transfer machine, assessing the different types, dimensions and weight of the workpieces to be loaded.

Our DRS vision system locates the raw parts accurately for fast and precise loading into the machine(up to 1.5 seconds per part). The parts can be fed with various solutions, including step elevators, tippers, hoppers, bowl feeders, conveyor belts, palletising systems, etc.

UNICA LOADING is an innovative automation solution for machine tool tending.

Depending on the type of machine and the production needs, such as the type of parts or the available space, it is possible to choose between 4 configurations: with rotary table, vibratory bowl feeder, 3D bin picking or conveyor belts.

It is an extremely compact solution with reduced overall dimensions, perfect for companies who need automation, but have space constraints, and it is particularly suitable for high cycle times. Its high flexibility and versatility also allow it to be easily moved and transported and adapted to other machines.

The extreme ease of use and configuration make it possible to handle different types of parts and tooling is made quick and easy (around 10 minutes). The access to the machine is safe without barriers, for a better man-machine interaction. This solution also guarantees an efficiency of > 95% and the payback is less than 1 year.

Easy 30 Tronic is the new 100% electric robotic trimming line, that is perfect for trimming brass components.
One of its greatest strengths is the speed: it is possible to automatically trim 2700 pieces/hour, +30% increase over the previous hydraulic versions.
In addition, the robot and the trimming press have been fully integrated, allowing the cycle time to be reduced to a minimum.

All machine components are adjustable in position, speed and force control: all advantages that only the electric technology can guarantee. The trimming process is therefore even more precise and totally repeatable.
The workpiece flipping device (patented) is also fully electric, which allows to adjust the position, speed and angle of rotation.

This ensures that the parts are turned 100% correctly and therefore maximises the repeatability of the process, avoiding interruptions or rejects.
The continuity of the trimming process is also ensured by the presence of 4 pick-up conveyor belts that allow the robot to always have a part ready for pick-up.

What else?

• reduction of loading times
• reduction of rejects and piece recirculation
• increased performance
• maximum repeatability of the trimming process